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Packaging product · FOAM-06

Molded protective foam

Cavity inserts molded to the geometry of your part.

Molded and fabricated foam inserts that hold your product in place — EPS, polyurethane and polyethylene cut to the exact geometry of your part, with an anti-static grade for electronics.

  • EPS · PU · PE
  • Cavity inserts
  • Molded to part
Molded EPS, PU and PE foam cavity inserts

A molded insert suspends and immobilizes a product so it survives drops and vibration with no movement inside the box. We build inserts from your CAD or a sample, in single- or multi-density layups tuned to fragility and weight.

EPS, polyurethane and polyethylene are available, with anti-static (ESD) foam for electronics and CNC-routed or die-cut cavities for precise fitment.

Technical specifications

MaterialsEPS, polyurethane (PU) and polyethylene (PE) foam
FormMolded / fabricated cavity inserts to part geometry
DensityConfigurable by fragility and weight
Anti-static (ESD)Optional for electronics
FinishingCNC / die-cut cavities, multi-layer
DesignBuilt from your CAD or sample

Specifications are configurable to your part and process — share your requirement and we'll quote to spec.

Common questions

How do you design a custom insert?

We build the cavity from your CAD model or a physical sample, then tune foam type and density to your product's fragility and weight.

Do you make anti-static foam inserts?

Yes — anti-static (ESD) foam is available for electronics and sensitive components.

Molded protective foam

Molded and fabricated foam inserts that hold your product in place — EPS, polyurethane and polyethylene cut to the exact geometry of your part, with an anti-static grade for electronics.

Get a quote or samples