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Packaging product · PKG-02

Bubble mailers

Cushioned self-seal mailers, sizes #000–#7 plus #CD.

Bubble-lined cushioned mailers that protect fragile and high-value goods in the parcel network — a padded, self-seal envelope in the full standard size run with poly, kraft and color-bubble facings.

  • Made at USMEX
  • Self-seal
  • #000–#7 + #CD
Poly and kraft bubble-lined cushioned mailers

Each mailer pairs a tough outer facing with an inner air-bubble lining that absorbs shock and abrasion, then closes with a self-adhesive peel-and-seal lip. Sizes run #000 (4 × 7") through #7 (14.25 × 19"), plus the #CD (7.25 × 7") for discs and small flat goods.

Choose the facing for your brand: white poly, natural kraft, white kraft, or color bubble in blue and pink. Bubble film is extruded in-house and converted on site. Item series are PBM (poly), KBM (kraft), WKB (white kraft) and BKB (natural kraft); all film and mailers are ASTM-compliant.

Available facings

  • Poly-lined (white)
  • Kraft-lined
  • White kraft-lined
  • Natural kraft-lined
  • Blue color bubble
  • Pink color bubble

Technical specifications

ConstructionBubble-lined cushioned mailer, self-seal lip
FacingsPoly (white), kraft, white kraft, natural kraft
ColorsWhite, kraft tones; blue & pink color bubble
Sizes#000–#7 plus #CD (11 sizes)
Size range4 × 7" to 14.25 × 19"
Item seriesPBM / KBM / WKB / BKB
ComplianceASTM-compliant film & mailers
Lead timeStock 5 business days; custom 2–3 weeks

Sizes & item numbers

Item #SizeQty / case
PBM000#000 — 4 × 7"500
PBM00#00 — 5 × 9"250
PBM0#0 — 6 × 9"250
PBM1#1 — 7.25 × 11"100 / 200
PBM2#2 — 8.5 × 11"100 / 200
PBM3#3 — 8.5 × 13"100
PBM4#4 — 9.5 × 13"100
PBM5#5 — 10.5 × 15"100
PBM6#6 — 12.5 × 18"50
PBM7#7 — 14.25 × 19"50
PBMCD#CD — 7.25 × 7"250

Specifications are configurable to your part and process — share your requirement and we'll quote to spec.

Common questions

What sizes do bubble mailers come in?

The standard run is #000 (4 × 7") through #7 (14.25 × 19"), plus #CD (7.25 × 7") — eleven sizes in total. See the size & item table above.

What facings and colors are available?

White poly, natural kraft, white kraft and color bubble in blue and pink. Each facing has its own item series (PBM, KBM, WKB, BKB).

Can bubble mailers be custom printed?

Yes — we print your logo, returns info or graphics in multiple colors, and can run custom sizes to spec.

Are they made at USMEX?

Yes. The bubble film is extruded in-house and the mailers are converted, cut and sealed on site.

Bubble mailers

Bubble-lined cushioned mailers that protect fragile and high-value goods in the parcel network — a padded, self-seal envelope in the full standard size run with poly, kraft and color-bubble facings.

Get a quote or samples